Ooit afgevraagd hoe Honkballen & Softballen worden gemaakt?
Onderstaand een aantal exclusieve foto's en video's uit de fabriek waar onze Covee/Diamond ballen worden gemaakt.
Het is één van de weinige fabrieken ter wereld waar top-kwaliteit honk- en softballen worden geproduceerd.
O.a. Wilson ballen worden ook in deze fabriek gemaakt.
Veel Wilson & Covee/Diamond ballen hebben dezelfde specificaties en worden gemaakt van dezelfde materialen.
1-1. Leather cutting |
1-2. Leather Skiving to make sure the thickness of all the cut panels are consistent | |
1-3. Cut Panel Inspection & Gading for different grades of balls | 1-4. Taking Weight of Each Pair of cut Panels | 2-1. Cushion Cork Core Winding |
2-2. Wool Yarn Winding |
2-3. Reinforced winding and finishing winding to hold the wound wool yarn cores | 2-4. Taking weight of wound cores to make sure the core weight falls in required range |
2-5. Taking measurement of wound cores to make sure the core weight falls in the required range |
3-1. Gluing cut panels onto wound cores |
3-2. Taking weight of pre-sewn balls to make sure of the ball weight falls In the right weight range |
3-3. Taking measurement of pre-sewn balls to make sure the ball size falls in the right size range |
4-1. Ball sewing (1) |
4-2. Ball sewing (2) |
5-1. Ball Cleaning after sewing |
5-2. All balls are rolled to make the seams smooth |
5-3. Taking weight of finished balls to make sure of the ball weight falls in standard weight range |
5-4. Taking measurement of finished balls to make sure of the ball falls in standard size range | 5-5. Ironing finished balls to make the surface smooth |
5-6. Inspection on all trimmed balls |
6-1. Final inspection before printing & packing | 6-2. Printing |
6-3. Packing |
Environmental control cabinet: For humidity and temperature conditioning on cores and balls before COR & Durability tests.
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Computer monitored universal material tester: For measuring compression of balls and cores. Also for tensile tests on threads, cotton yarns, wool yarns and tear tests on cover materials. |
COR and durability testing equipments: For the measurement of COR of balls, cores and to test the durability of balls and cores. |
Burst testing machine: To test the strength of cover materials and paper packing materials like shipping carton, etc. |
Abrasion test machine: To test the abrasive strength of all kinds of cover materials. |
Drop hammer machine: To test the durability of solid cork cores and PU cores by a dropping hammer of 12 lbs. |
Final Result: Covee/Diamond CD-1010NL |
Final Result: Covee/Diamond CD-500FP |